Dusting fenti samar line
Gabatarwa
Rufi samar line yafi by pretreatment electrophoresis line (electrophoretic Paint ne farkon raya ruwa na tushen shafi, ta main halaye ne high shafi yadda ya dace, tattalin arziki aminci, m gurbatawa, zai iya cimma cikakken aiki da kai management. Pretreatment ake bukata kafin shafi electrophoretic Paint), sealing. layin layi na ƙasa, layin layi na tsakiya, layin rufewa, layin ƙarewa da tsarin bushewa.Dukkanin tsarin isar da layin samar da zanen yana ɗaukar yanayin isar da injina wanda ke haɗa dakatarwar iska da skid na ƙasa, wanda ke gudana cikin sauƙi, cikin sauri da dacewa.PLC sarrafawa shirye-shirye da aka dauka, da kuma shirye-shirye kula da ake aiwatar bisa ga ainihin bukatun na th e samar da tsari.
A dukan bushewa tsarin zane na shafi samar line yana nufin zane ra'ayi da sigogi na kasashen waje, ta yin amfani da high quality bakin karfe raga sarkar kai, m aiki, bushewa jam'iyya jiki rungumi tsarin gada (sai dai shãfe haske kasa shafi tanderu), don tabbatar da uniformity. da kwanciyar hankali na zafin jiki na tanderun, inganta ingantaccen makamashi mai zafi;Na'urar dumama ta gabatar da samfuran Kamfanin Comaike a Kanada, kuma an zaɓi na'urar ƙonawa da tsarin sarrafawa.Bayan gwaji, tsarin bushewa yana gudana da kyau kuma a tsaye, kuma yanayin zafin jiki yana da santsi da ci gaba.
Abubuwan bakwai na layin shafi galibi sun haɗa da: kayan aikin riga-kafi, tsarin ƙura, kayan zanen, tanda, tsarin tushen zafi, tsarin sarrafa wutar lantarki, sarkar mai ɗaukar nauyi, da sauransu.
Kayan aikin riga-kafi
Fesa nau'in Multi-tasha pre-jiyya naúrar ne na kowa surface jiyya kayan aiki, da manufa shi ne don amfani da inji scouring don hanzarta da sinadaran dauki don kammala man cire, phosphating, wanka da sauran matakai.A hankula tsari na fesa pretreatment na karfe sassa ne: pre-degreasing, degreasing, ruwa wanka, ruwa wanka, surface daidaitawa, phosphating, ruwa wanka, ruwa wanka, ruwa wanka.Hakanan za'a iya amfani da na'urar tsaftacewa ta harbi don tuntuɓar magani, wanda ya dace da sassan ƙarfe tare da tsari mai sauƙi, lalata mai tsanani, babu mai ko ƙasa da mai.Kuma babu gurbataccen ruwa.
Tsarin fesa foda
Ƙananan na'urar dawo da guguwa + tace a cikin foda shine mafi haɓakar na'urar dawo da foda tare da saurin canza launi.Ana ba da shawarar babban ɓangaren tsarin ƙurar ƙura don zaɓar samfuran da aka shigo da su, ɗakin ƙura, ɗaga injin lantarki da sauran sassa duk ana yin su a China.
Kayan aikin fenti fenti
Kamar dakin fenti mai fenti, dakin fenti na ruwa, wanda ake amfani da shi sosai a cikin kekuna, maɓuɓɓugan ganyen mota, babban shafi mai ɗaukar nauyi.
Tanda
Tanda yana ɗaya daga cikin mahimman kayan aiki a cikin layin samar da sutura, kuma daidaiton zafin sa shine muhimmin maƙasudi don tabbatar da ingancin sutura.Hanyoyin dumama tanda sune: radiation, yanayin zafi mai zafi da radiation + zafi mai zafi, bisa ga tsarin samarwa za a iya raba shi zuwa ɗaki ɗaya kuma ta nau'in, kayan aiki sun zama madaidaiciya-ta nau'i da nau'in gada.Tanda mai zafi mai zafi yana da kyakkyawan tanadin zafi, yanayin zafi iri ɗaya da ƙarancin zafi.Bayan gwaji, bambancin zafin jiki a cikin tanderun yana ƙasa da ± 3oC, yana kaiwa ga ma'auni na kayan aiki iri ɗaya a cikin ƙasashe masu tasowa.
Tsarin tushen zafi
Zazzagewar iska mai zafi shine hanyar dumama ta gama gari, wacce ke amfani da ka'idar gudanarwar convection don dumama tanda da cimma bushewa da warkar da kayan aikin.Za a iya zaɓar tushen zafi bisa ga takamaiman yanayin mai amfani: wutar lantarki, tururi, gas ko mai, da sauransu. Za a iya saita akwatin tushen zafi bisa ga tanda: sanya a saman, kasa da gefe.Idan fan na zagayawa na samar da tushen zafi an yi shi musamman don tsayayya da yanayin zafi, yana da fa'idodin tsawon rayuwa, ƙarancin amfani da makamashi, ƙaramin ƙara da ƙaramin ƙara.
Tsarin sarrafa wutar lantarki
Gudanar da wutar lantarki na sutura da layi na layi yana da tsakiya da kuma guda ɗaya - kulawar shafi.Ikon tsakiya na iya amfani da mai sarrafa dabaru (PLC) don sarrafa mai watsa shiri, bisa ga tsarin sarrafawa don shirye-shiryen sarrafa atomatik na kowane tsari, sayan bayanai da ƙararrawar sa ido.Single jere iko ne mafi yawan amfani iko yanayin a shafi samar line, kowane tsari guda jere iko, lantarki iko akwatin (majalisa) an saita kusa da kayan aiki, low cost, ilhama aiki, m kiyayewa.
Sarkar dakatarwa
Injin dakatarwa shine tsarin isar da layin haɗin masana'antu da layin sutura.The hadedde dakatar inji da ake amfani a L = 10-14m ajiya shelves da musamman-dimbin yawa gami karfe bututu shafi line ga titi fitilu.An ɗaga kayan aikin a kan madaidaicin rataye na musamman (ƙarar ɗaukar nauyi har zuwa 500-600kg), kuma ƙofar shiga da fita yana da santsi.Ana buɗe maɓalli kuma an rufe shi ta hanyar sarrafa wutar lantarki bisa ga umarnin aiki, don saduwa da watsa atomatik na kayan aikin a kowace tashar sarrafawa.Ana sanya sanyaya samfurin layi daya a cikin ɗaki mai ƙarfi mai sanyaya da yanki na gaba, kuma an saita ganowar hanger da na'urar dakatar da ƙararrawa a cikin wurin sanyaya mai ƙarfi.
Tsarin gudana
Rufe samar line tsari ya kasu kashi: pretreatment, ƙura shafi, dumama curing.
Halayen aikace-aikace
Aikace-aikacen fasali na aikin injiniyan layi
Rufi line kayan aiki dace da zanen da filastik spraying na workpiece surface.Ana amfani da shi musamman don zanen yanki ɗaya ko ƙarami na kayan aiki.Za ta iya yin aiki tare da na'ura mai rataye, titin dogo na lantarki, na'urar jigilar kasa da sauran injunan jigilar kayayyaki don samar da ayyukan sufuri.
Tsarin aikin injiniya
1. Fesa line: a kan isar sarkar - fesa - bushewa (10min, 180 ℃-220 ℃) - sanyaya - na gaba part.
2. Layin fenti, sarkar mai jigilar kaya, cirewar ƙura ta lantarki, firamare, ping ping - fenti - kwarara lebur - bushewa (minti 30, 80 ℃) - sanyaya - guda.
Fentin fenti yafi mai fenti dakin, ruwa labule fenti dakin, yadu amfani a keke, mota leaf spring, babban loader surface shafi.
An yi amfani da shi don kowane nau'in zanen kayan aiki, sauran samfuran za a iya keɓance su.